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Self-Sealing Tanks > BallistiCoat Protection

BallistiCoat Self-Sealing Fuel Tank Protection

ATL's 'BallistiCoat' fuel tank protection is a multi-ply ballistic rubber coating that enables any standard-fit OEM rigid fuel tank to gain self-sealing/healing properties. With the additional installation of internal safety foam, the fuel tank can also be made explosion-proof.

This product has been approved by the U.S. Secret Service and is ideally suited to Armoured Personnel Vehicles - including Police vehicles, executive vehicles such as limousines and 4x4s, and even lightly-armoured military vehicles.


How BallistiCoat works:

  • Bullet fired at fuel tank
  • Bullet penetrates BallistiCoat coating and fuel tank
  • Fuel attempts to leak from fuel tank through bullet entry hole
  • BallistiCoat outer coating is exposed to fuel and therefore swells and seals the entry hole
  • Safety foam supresses explosion as bullet enters fuel
  • High velocity bullets may create an 'exit-wound' hole in the opposing side of the fuel tank:
  • Exit-wound hole sealed in the same manner as entry hole
  • *Tested & Passed with: 9mm Uzi, 7.62mm AK-47 & 5.56mm M-16

Manufacuring/Application Process:

  • Original-fit fuel tank stripped, cleaned and inspected
  • Access apertures installed and safety foam fitted
  • Fuel tank assembly pressure tested
  • Several layers of ballistic rubber compound externally applied to fuel tank
  • Typically, only 9kg is added to the weight of the fuel tank assembly

Every OEM fuel tank presents its own individual challenges -
Please contact the ATL Sales Team with your requirements